Safety Precautions when handling Lithium Batteries

Originally posted on the SARFY list by Shelly Tayler

Subject:    AMA Safety Committee Announcement - April 23rd, 2004 - Lithium 
Battery Hazard
Date:   Sun, 25 Apr 2004 09:48:23 -0500
From:   Safety Committee: safety@modelaircraft.org



  EMERGENCY SAFETY ALERT


    Lithium Battery Fires

Lithium batteries are becoming very popular for powering the control and 
power systems in our models. This is true because of their very high 
energy density (amp-hrs/wt. ratio) compared to NiCads or other 
batteries. With high energy comes increased risk in their use. The, 
principal, risk is FIRE which can result from improper charging, crash 
damage, or shorting the batteries. All vendors of these batteries warn 
their customers of this danger and recommend extreme caution in their 
use. In spite of this many fires have occurred as a result of the use of 
Lithium Polymer batteries, resulting in loss of models, automobiles, and 
other property. Homes and garages and workshops have also burned. A 
lithium battery fire is very hot (several thousand degrees) and is an 
excellent initiator for ancillary (resulting) fires. Fire occurs due to 
contact between Lithium and oxygen in the air. It does not need any 
other source of ignition, or fuel to start, and burns almost explosively.

These batteries must be used in a manner that precludes ancillary fire. 
The following is recommended:

   1. Store, and charge, in a fireproof container; never in your model.

   2. Charge in a protected area devoid of combustibles. Always stand
      watch over the charging process. Never leave the charging process
      unattended.

   3. In the event of damage from crashes, etc, carefully remove to a
      safe place for at least a half hour to observe. Physically damaged
      cells could erupt into flame, and, after sufficient time to ensure
      safety, should be discarded in accordance with the instructions
      which came with the batteries. Never attempt to charge a cell with
      physical damage, regardless of how slight.

   4. Always use chargers designed for the specific purpose, preferably
      having a fixed setting for your particular pack. Many fires occur
      in using selectable/adjustable chargers improperly set. Never
      attempt to charge Lithium cells with a charger which is not,
      specifically, designed for charging Lithium cells. Never use
      chargers designed for Nickel Cadmium batteries.

   5. Use charging systems that monitor and control the charge state of
      each cell in the pack. Unbalanced cells can lead to disaster if it
      permits overcharge of a single cell in the pack. If the batteries
      show any sign of swelling, discontinue charging, and remove them
      to a safe place outside as they could erupt into flames.

   6. Most important: NEVER PLUG IN A BATTERY AND LEAVE IT TO CHARGE
      UNATTENDED OVERNIGHT. Serious fires have resulted from this practice.

   7. Do not attempt to make your own battery packs from individual cells.

These batteries CANNOT be handled and charged casually such as has been 
the practice for years with other types of batteries. The consequence of 
this practice can be very serious resulting in major property damage 
and/ or personal harm

Safety Committee
Academy of Model Aeronautics
5161 E Memorial Drive
Muncie, IN 47302


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